ROI Calculator

This calculator measures the ROI (return on investment) of eliminating end-of-line destructive testing using Sciemetric's Process Signature Technology.

Section 1 and Section 4 are required. Please complete these sections to correctly calculate your ROI.

 

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Sciemetric ROI Calculator
Section 1: Calculate Cost of Sample Parts Destroyed From Each Lot
 

The material and labor cost associated with producing a single part on the manufacturing line.
 

Approximate number of parts produced on an annual basis.
 

The percentage of parts in a single batch that must be sampled to demonstrate statistical quality assurance.
 
Annual cost of material scrapped in destructive tests
Section 2: Calculate Cost of Performing Destructive Tests
 

Includes test time, handling between tests, and accounts for operator efficiency (i.e breaks, lunch, etc.).

 

Includes salary, factory overhead (lease, heat, hydro, capital depreciation, general & admin)
 

Dedicated capital equipment required to meet production requirements. Amortized over 5 years in ROI calculation.
 
Annual cost of labor and capital associated with destructive tests
Section 3: Calculate Cost of Failing Destructive Tests
 
 

Percentage of lots that pass the destructive test screen
 

Includes inspection time, handling between tests, and accounts for operator efficiency (i.e breaks, lunch, etc.).

 

Average percentage of parts from failed lots that pass manual inspection
 
Annual cost associated with lots that fail the destructive test
Section 4: Estimate Cost of Implementing Process Signature Analysis*
 

Total number of stations where process monitors would be deployed to eliminate destructive testing, including duplicate stations.
 
Estimated total cost of Process Signature Analysis solution

Total estimated cost of test equipment, standard test application sofware, and data storage and analysis software*
The Results:
 
$0
Total Annual Savings
 
$0
Cost of PS Investment *
 
$0
Time to Pay Back (days)
 
$0 Process Signature ROI
Section 1: Calculate Cost of Sample Parts Destroyed From Each Lot open
 
 ($)

The material and labor cost associated with producing a single part on the manufacturing line.

 
 

Approximate number of parts produced on an annual basis.

 
 
 (%)

The percentage of parts in a single batch that must be sampled to demonstrate statistical quality assurance.

 
$0.00 Annual cost of material scrapped in destructive tests
next
 
Section 2: Calculate Cost of Performing Destructive Tests open
 

Includes test time, handling between tests, and accounts for operator efficiency (i.e breaks, lunch, etc.).

 
 
 ($)

Includes salary, factory overhead (lease, heat, hydro, capital depreciation, general & admin)

 
 
 ($)

Dedicated capital equipment required to meet production requirements. Amortized over 5 years in ROI calculation.

 
$0.00 Annual cost of labor and capital associated with destructive tests
next
 
Section 3: Calculate Cost of Failing Destructive Tests open
 

 

 
 
 (%)

Percentage of lots that pass the destructive test screen

 
 

Includes inspection time, handling between tests, and accounts for operator efficiency (i.e breaks, lunch, etc.).

 
 
 (%)

Average percentage of parts from failed lots that pass manual inspection

 
$0.00 Annual cost associated with lots that fail the destructive test
next
 
Section 4: Estimate Cost of Implementing Process Signature Analysis* open
 

Total number of stations where process monitors would be deployed to eliminate destructive testing, including duplicate stations.

 
$0.00 Estimated total cost of Process Signature Analysis solution

Total estimated cost of test equipment, standard test application sofware, and data storage and analysis software*
 

*This is a rough estimate only based on the average cost of a standard solution. It is not a price quote. For a quote, contact Sciemetric.

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