Sciemetric test systems are used to ensure the quality of millions of powertrain systems each year
Sciemetric has designed advanced defect detection, analysis and traceability solutions to help transmission manufacturers achieve their quality objectives. Our manufacturing quality control solutions enable transmission manufacturers to improve quality and reduce transmission noise, vibration and harshness (NVH) while optimizing the assembly process and its productivity.
Sciemetric solutions for transmission manufacturers include:
In-Process Testing (IPT) for transmission assembly:
Sciemetric's in-process test systems allow manufacturers to experience immediate improvements to their transmission assembly quality. They enable transmission manufacturers to detect defects as early as possible in the assembly process.
The Sciemetric IPT suite includes critical tests such as:
- Gear quality verification
- Press operations (e.g. bushing, bearing, upper and lower bearing, cup plug)
- Output shaft torque to turn
- Torque and vibration test for gear mesh
- Leak Test
- End of Line Transmission Verification
Transmission NVH Test System:
Sciemetric uses sophisticated signature analysis software to accurately identify noise, vibration and harshness (NVH) related faults. Problems that often go unnoticed during traditional testing, such as improper gear mesh, gear knocks and nicks, broken gear teeth, wrong gears, wrong gear ratios, gear NVH and incorrect shaft assemblies can be detected in real time on the plant floor with the Sciemetric Transmission NVH solution. Repairs can be made before the transmission is assembled into the vehicle or shipped to customers, saving production costs and reducing the risks of expensive warranty repairs.
Click here to learn more about Sciemetric's advanced test system for Transmission NVH testing.
Press Monitoring System:
Sciemetric's Press Monitoring systems are ideal for high volume press and stamping environments as they scale to accommodate up to 32 rams and they find more defects than any other competitive press monitoring system.
Click here to learn more about Sciemetric's press monitoring solutions.
QualityWorX® Manufacturing Data Analysis and Part Traceability Software:
Sciemetric's QualityWorX® software provides rich part history data and robust traceability to help transmission manufacturers manage their process before, during and after assembly.
Pre-assembly: Use the advanced analysis features of QualityWorX® to determine the optimal test limits for each test along the assembly process in order to minimize false accepts and false rejects.
During assembly: QualityWorX® collects and archives comprehensive test result data throughout the transmission assembly process. The robust analysis features of QualityWorX®, transmission manufacturers can evaluate the impact of a process change and effectively ensure that the assembly process is under control and that productivity is maximized.
Post production: QualityWorX® is a powerful tool for transmission manufacturers to minimize the cost and risk involved with warranty claims. The comprehensive data available in QualityWorX® provides full birth history and traceability allowing transmission manufacturers to demonstrate adherence to specifications and proactively reduce the size of a recall.
Click here to learn more about QualityWorX®.